A NEW GENERATION OF COLD DRYERS BY SCHNEIDER DRUCKLUFT ULTRA-EFFICIENT COMPRESSED AIR PROCESSING
To make highquality compressed air available at the workplace it needs to be properly processed. This expands the life cycle of your pneumatic tools, saves high maintenance costs and is good for the health of your staff and the environment. The advantages gained through this are discussed in this information!
Processing compressed air
ALL UNDER ONE ROOF!
Generating compressed air
Distributing compressed air
Using compressed air
Processing compressed air The second phase of a complex 4-phase compressed air system.
New ideas that save costs:
A NEW GENERATION OF COLD DRYERS BY SCHNEIDER DRUCKLUFT
Technical advantages at a glance.
x Long life cycle for pneumatic tools, pneumatic controls...due to air that is dried fully automatic. x Compact casing - allowing space-saving, suspension assembly x Cooling module made entirely of stainless steel l unsurpassed effective cooling l absolutely rust-proof l permanently smooth surfaces provide an even flow profile x No pre-filter required x The vertical air conduction without deflections containing a profile that forms dropwise condensation guarantees handy self-cleaning. x The low speed eliminator is situated at the lowest point exploiting gravity.
The result: Almost 100% effectiveness! x The automatic condensation discharge (DK 800 PT and over) operates with the help of an independent monitoring function. This prevents loss of compressed air x ESA Energy Saver Automat: flexible dew point control and shut-down for partial load x Electronic monitoring via light-emitting diodes. Potential-free error messages x Electric connection 230 V/50 Hz The new cold dryer comprises the following effective components: pre-cooler, cooler and mist eliminator. A compact convincing package.
Why is the newly-developed heat exchanger and separating system so efficient?
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Automatic shut-off in the off-load and partial load sector Energy costs drop by up to 80%! x During intermittent duty the pressure dew point is kept within class 4 and 5 as per ISO 8573.1
New: Utmost efficiency in energy consumption - provided by a new heat exchanger made of stainless steel plates.
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The core of the new generation dryers provided by Schneider-Druckluft is a newly developed heat exchanger made of stainless steel plates Dry compressed air (approx. 25 º)
Impure compressed air
Plates that separate the air flow and safeguard the cycle
1 ] Moist, warm, impure compressed air flows in to be cooled by cold air. 4 ] Reheating of compressed air Purpose: · No condensation of pipe system from the outside · Energy saving 2 ] The compressed air is separated inside the new type of low speed separator from the condensate with almost 100% effectiveness. 3 ] Afterwards the condensate is drained from the system.
Refrigerant
Stainless steel prevents the occurrence of corrosion and oxidation. x Large heat exchanger surfaces occupying the smallest possible space provide an even flow profile and ultimate cooling performance (extremely high cold storage capacity) x Optimal transport of liquid and solid matter is achieved by vertical air conduction. This principle has definite advantages: it is self-cleaning, does not build up dirt and guarantees permanently smooth surfaces x The plate profile forms large, easily eliminated drops of condensation.
Why does the innovative energy saver unit ESA work so efficiently?
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Technical Data of New Generation Cold Dryers
Volume flow1) in l/min Power Pressure Dimensions Weight Connection Item No. at pressure dew point consumption loss BxTxH wicht Air +3°C +7°C kW bar mm kg leakage Wall- or ceiling-mounted appliances 200 250 0,12 0,02 325 x 263 x 740 22 R 3/4"i H 607 020 DK 200 PT 2) 400 500 0,12 0,03 325 x 263 x 740 23 R 3/4"i H 607 040 DK 400 PT 2) 2) DK 600 PT 600 745 0,15 0,10 325 x 263 x 740 24 R 3/4"i H 607 060 DK 800 PT 800 990 0,17 0,05 325 x 263 x 740 25 R 3/4"i H 607 080 DK 1000 PT 1.000 1.240 0,23 0,08 325 x 263 x 740 26 R 3/4"i H 607 100 DK 1300 PT 1.300 1.610 0,26 0,10 365 x 330 x 770 34 R 3/4"i H 607 130 DK 1600 PT 1.600 1.985 0,31 0,12 365 x 330 x 770 38 R 3/4"i H 607 160 DK 2000 PT 2.000 2.480 0,45 0,16 365 x 330 x 770 42 R 3/4"i H 607 200 DK 2500 PT 2.500 3.100 0,50 0,13 410 x 420 x 840 50 R 1 1/2"i H 607 250 DK 3000 PT 3.000 3.720 0,55 0,08 410 x 420 x 840 53 R 1 1/2"i H 607 300 DK 4000 PT 4.000 4.960 0,60 0,12 410 x 420 x 840 55 R 1 1/2"i H 607 400 DK 5200 PT 5.200 6.450 0,74 0,18 410 x 420 x 840 58 R 1 1/2"i H 607 520 Floor-mounted appliances DK 6400 PT 6.400 7.935 0,98 0,08 600 x 750 x 1750 116 R 2 1/2"i H 607 640 DK 7800 PT 7.800 9.670 1,25 0,09 600 x 750 x 1750 120 R 2 1/2"i H 607 780 DK 9200 PT 9.200 11.410 1,35 0,11 600 x 750 x 1750 128 R 2 1/2"i H 607 920 DK 11000 PT 11.000 13.640 1,55 0,16 600 x 750 x 1750 136 R 2 1/2"i H 607 110 DK 12700 PT 12.700 15.750 1,75 0,10 600 x 750 x 1750 145 R 2 1/2"i H 607 112 DK 14700 PT 14.700 18.230 1,90 0,12 600 x 750 x 1750 152 R 2 1/2"i H 607 147 DK 17500 PT 17.500 21.700 2,01 0,16 600 x 750 x 1750 160 R 2 1/2"i H 607 175 1 ) Air volume flow as per ISO 1217/DIN 1945 part 1, converted according to absolute pressure of 1 bar and a temperature of 20°C. The stated performances and pressure dew points refer to a working pressure of 7 bar, a compressed air input temperature of 35°C and an ambient air temperature of 25°C. Working pressure max. 16 bar at a temperature of max. 50°C. 2 ) Condensation discharge via ball valve Type
When running in partial load operation the ESA saves precious energy due to the automatic shut-down of the refrigeration compressor x ESA acquires all parameters relevant for operation and controls the dryer electronically. x Genuine cold storage - in the form of liquid refrigerant keeps the number of switching actuations down.
Additional pros of the new cold dryer generation...
